Delta V2 or VE type inverter parameter setting
Overview:
This Technical Bulletin describes how to set the parameters for Delta VFD-V2 series inverter.
To program the Delta Inverter programming parameters:
Each Delta inverter parameter has 2 set of numbers.?Example: 01-02.?We will call 01 “Group Parameter?and 02 “Parameter Number.?
1.Press "PROG"
2.Press the up or down arrow key to select the group parameter.
3.Press "PROG"
4.Press the up or down arrow key to select the parameter number.
5.Press "PROG" At this time parameter value should be blinking. Use arrow key to change the value.
6.Press "PROG" again to save parameter values or "MODE" to discard.
Continue until all the parameters have been set.
00-02 =2 To Open group 11 (Back To Factory Default Setting=10)
00-04 =9 To Show the encoder feed back
00-06 = To check the software version read only you may see 9.97 or 2.0
00-10 =3 Focpg + encoder For Spindle performance and M19 spindle orientation
00-20 =2 Source of the Frequency Command
00-21 =1 Source of the Operation Command
01-00 =200 Maximum Operation Frequency. 200 for 6000 rpm 266 for 8000rpm
01-01 =60 Base Frequency
01-02 =220 Motor Base Voltage
01-12 =3 Acceleration Time
01-13 =3 Deceleration Time
02-04 =35 Multi-Function Input
02-05 =5 Multi-Function Input (Fault reset)
02-11 =11 Multi-Function Output (Fault)
02-12 =39 Multi-Function Output (orientation complete)
02-13 =2 Multi-Function Output
02-14 =34 Multi-Function Output (0 speed)
03-18 =3 spindle load output meter
05-01 =Amp#??? Depend The Motor Size
05-02 =KW#??? Depend The Motor Size
05-04 =4 Motor Pole
Position Control Parameter
10-00 =1024 Encoder count
10-01 =2 or 1 (phase A, B)
10-08 =100 ASR
10-20=100
10-22 =0.1
10-23 =30
10-24 =4
10-25 =50
Auto Tuning Procedures.
05-00 = Auto Turn Set 1 for dynamic auto tune spindle motor. Select PU on the keypad then enter 1 at 05-00 and press RUN the motor will run for few minutes and complete stop. Press PU again to go back external mode.
Setting Spindle Orientation Position.
Parameter 10-19 tells the inverter where to position the spindle via encoder counts to orient for use with a ATC. To determine the correct encoder counts, please follow the following steps.
1. Home machine.
2. To locate the index pulse rotate the spindle one revolution by hand.
3. For Umbrella type: bring the carousel in with M80 (make sure holding down AUX12). For swing arm type: bring the arm in with M13 (make sure holding down AUX12).
4. Slowly jog the Z axis down and rotate the spindle by hand until the haft key is lined up with the notch in the ATC.
5. At the inverter. Press “ MODE” until the “U” led light up.
6. Record this number and enter in parameter 10-19
Other Issues:
When using the ATC1/2 PLC program, the technician is required to use an override to perform certain M functions when using them from MDI. To perform an M80 or M81 from MDI the operator must press and hold the Aux 12 key on the jog panel. The Aux 12 key is not labeled, but can be seen on the picture below. The Aux 12 key is the key marked with the * directly above the MPG button and to the right of the coolant buttons, shown in the photo below.
ATC INSTALLATION CHECK LIST
“Umbrella type tool changers:
_1. Power-up and home.?
_2. Air Pressure regulator set at ~7kg/cm^2.
_3. Air Pressure switch Range is 90psig.
_4. Air Pressure switch Differential is 20-25psig
_5. Check head mounted unclamp switch for operation with spindle off.?Remove any tool.
_6. Enter manual spindle mode & start spindle at slow speed, check that unclamp switch doesn't work.
_7. Execute M80* - carousel should come in.?Adjust speed and cushioning if needed.
_8. Execute M81* - carousel should go out.?Adjust speed and cushioning if needed.
_9. Execute M15* - drawbar should unclamp and air blow will come on.?Adjust airflow if needed.
_10.Execute M16* - drawbar will clamp and air blow goes off
_11.Execute M22 - Z axis moves to tool change position
_12.Execute M21 - Z axis moves home
_13.Execute M22 - Z axis moves to tool change position
_14.Execute M19 - Spindle will orient.?Check to make sure it is aligned.
_15.Execute M80* to bring carousel in. Check alignment with ATC tabs.
_16.Execute M81* to retract carousel.
_17.Execute M5 to turn off orient.?Move spindle by hand.
_18.Check the Tool Index + and - functions.?Reverse motor operation if needed.
_19.Use the tool index keys to align tool #1.
_20.Execute an M18, verify "Tool #1 set in ATC" message in CNC7 message window
_21.Execute a T2M6.
_22.Verify ATC changed to tool #2 ?Press <Alt>+<K> to verify carousel at Bin 2
* - Aux 12 must be pressed.
Once all the Delta parameters are correct, you must ensure that the relevant ATC parameters are set on the Centroid control.
“Swing Arm type tool changers:
_1. Power-up and home.?
_2. Air Pressure regulator set at ~7kg/cm^2.
_3. Air Pressure switch Range is 90psig.
_4. Air Pressure switch Differential is 20-25psig
_5. Check head mounted unclamp switch for operation with spindle off.?Remove any tool.
_6. Enter manual spindle mode & start spindle at slow speed, check that unclamp switch doesn't work.
_7. Execute M22 - Z axis moves to tool change position
_8. Execute M21 - Z axis moves home
_9. Execute M22 - Z axis moves to tool change position
_10.Execute M19 - Spindle will orient.?Check to make sure it is aligned.
_11.Execute M5 to turn off orient.?Move spindle by hand.
_12. Check the Tool Index + and - functions.?Reverse motor operation if needed.
_13. Use the tool index keys to align tool #1.
_14. Execute an M18, verify "Tool #1 set in ATC" message in CNC7 message window
_15. Execute a T2M6.
_16. Verify ATC changed to tool #2
Once all the Delta parameters are correct, you must ensure that the relevant ATC parameters are set on the Centroid control.
